Unveiling the Art of Crafting CTC Tea: A Journey through Manufacturing

Unveiling the Art of Crafting CTC Tea: A Journey through Manufacturing

Woman is doing Tea Plucking by her hand

When it comes to the world of tea, the CTC (Crush, Tear, Curl) method stands out as a unique and efficient process that transforms the humble tea leaf into the robust and flavourful CTC tea, we all love. 

Join us on a journey through the intricate steps of CTC tea manufacturing, unravelling the secrets behind this exceptional ctc method of tea production.

Unveiling the Precision Behind the CTC Mеthod of Tea Processing

Crush, Tear, Curl (CTC): A Symphony of Precision

The CTC method is a mechanical process designed to enhance the extraction of flavours from tea leaves. Unlike traditional methods, CTC focuses on efficiency and consistency, producing small, uniform tea particles that brew a strong and brisk cup.

Understanding the CTC Tea Manufacturing Process

Harvesting the Perfect Leaves

Bold Beginnings: Choosing the Right Leaves

The CTC Tea Manufacturing Process begins with skilled tea pluckers carefully selecting the appropriate leaves. These leaves, often the top two or three leaves and the bud, are crucial for achieving the distinctive flavour profile of CTC tea.

Withering: Setting the Stage

Nature’s Influence: Withering the Leaves

Once harvested, the leaves undergo a controlled withering process. This step reduces moisture content, making the leaves pliable and ready for the next phase. Withering may take place naturally or in specially designed withering troughs.

Rolling: The Dance of Transformation

Precision in Motion: Rolling the Leaves

Rolling is a pivotal step in the CTC process. The withered leaves are subjected to mechanical rollers that crush, tear, and curl them into small, evenly shaped particles. This action enhances the leaf’s surface area, promoting oxidation and intensifying flavour.

Fermentation: Unveiling Aromas

Nature’s Alchemy: Allowing Fermentation

Post-rolling, the tea particles are exposed to controlled oxidation, a critical phase that contributes to the tea’s color, aroma, and flavour. The length of fermentation varies, allowing for the creation of diverse CTC teas, from robust and malty to bright and brisk.

Drying: Sealing in the Essence

Preserving Perfection: Drying the Tea

To halt the oxidation process, the tea is swiftly dried. This step locks in the rich flavours and ensures the tea’s longevity. Drying can be accomplished through various methods, including hot air drying or pan-firing.

Grading: Sorting for Excellence

Quality Control: Grading the Tea

After drying, the tea undergoes a meticulous grading process. The grading system categorises the tea based on size, appearance, and quality. This step ensures that each batch meets the standards set by tea connoisseurs and enthusiasts.

Blending: Crafting the Perfect Symphony

Artistry in Tea: Blending for Balance

To achieve consistency in flavour, CTC teas are often blended. Expert blenders combine different batches to create a harmonious balance, resulting in a tea that maintains its distinct characteristics with each brew.

Packaging: Ready for the Cup

Presentation Matters: Packaging the TeaThe final step involves packaging the CTC tea for distribution. Whether it’s loose leaves or tea bags, the packaging is designed to preserve freshness and flavour until it reaches the hands of avid tea drinkers.